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Production Process

Production Process

Starting with procuring standard raw materials from selected suppliers the initial production process commences. All the materials are procured as per specified grade and standards, then tested physically and chemically. All the bars are checked for cracks and then only the cutting starts.
Machining is done strictly according to specifications and accuracy standards, once the machining is over the burrs are removed by filing and grinding. Once the Burrs removal is over the cleaning and soft stage inspection take place. After that hardening process take place for those parts which requires it.
After hardening, all the parts are cleaned properly, and grinding of surface, outer and inner as per requirements take place. Lapping operation done as per requirements.

After all these processes final cleaning, inspection and random inspection take place. Once all these processes are over, weatherproofing and packing take place to keep all the products clean, rust free and free of atmospheric effects.

Start Up
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Raw Material Purchase
Stage 01
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Raw Material Checking
Step 02
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Cutting
Step 03
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Rough Machining
Step 04
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Stage Inspection
Step 05
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Final Machining
Step 06
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Cleaning & Deburing
Step 07
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Soft Stage Inspection
Step 08
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Hardening & Hardening Inspection
Step 09
Grinding
Grinding & Honing Lapping
Step 10
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Final Polishing & Inspection
Step 11
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Random Inspection
Step 12
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Packing
Step 13
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Dispatch

Machineries In Our Production Facility

Welcome to our new production facility at Kotharia Village Industrial Zone at Rajkot.

Machine Name Capacity Make Qty. Remarks
C.N.C. Turning Centre 0-150 Dia. 0-250 Length Jyoti C.N.C. Rajkot 10 For Turning Work
C.N.C. Turning Centre 0-250 Dia. 0-400 Length Leadwell 01 For Turning Work
Lathe Machine 300 x 800 mm Rajkot 05 For Turning Work
Lathe Machine 150 x 500 mm Rajkot 08 For Turning Work
V.M.C. (Vertical Machine Centre) 650 x 500 x 500 B.F.W. Banglore 02 For Milling & Drilling
V.M.C. (Vertical Machine Centre) 650 x 450 x 450 Leadwel 02 For Milling & Drilling
V.M.C. (Vertical Machine Centre) 650 x 500 x 500 Jyoti Rajkot 02 For Milling & Drilling
V.M.C. (Vertical Machine Centre) 650 x 500 x 500 Mikino Japan 02 For Milling & Drilling
Drill Machine 0.50 to 25 mm Rajkot 12 For Drilling purpose only
Milling Machine 600 x 600 x 800 Gondal 06 For Milling Purpose only
H.M.C. – 450 630 x 600 x 600 B.F.W. Bangalore 01 For all operations

Machine Name Capacity Make Qty. Remarks
Lapping Machine (Internal & Outer Lapping) 03 to 100 mm Rajkot 06 For lapping purpose
Face Lapping Machine 03 to 100 mm Rajkot 02 For face lapping purpose
Buffing Machine Rajkot 03 For light finishing purpose

Machine Name Capacity Make Qty. Remarks
Internal Grinding Machine 10 to 100 mm Surendranagar 03 For inside hole honing
Honing Machine-Horizontal 03 to 100 mm Manisha Mumbai 05 For inside hole honing
Honing Machine- Vertical 10 to 150 mm Mumbai 02 For inside hole honing

Machine Name Capacity Make Qty. Remarks
Surface Grinding Machine –Horizontal 400 x 300 x 600 England 01 For face grinding purpose
Surface Grinding Machine –Horizontal 600 x 400 x800 Surendranagar 02 For face grinding purpose
Surface Grinding Machine -Vertical 600 x 400 x 1000 Surendranagar 01 For face grinding purpose

Machine Name Capacity Make Qty. Remarks
Cylindrical Grinding Machine 0-200 mm Dia. H.M.T. 02 For outer dia. grinding
Cylindrical Grinding Machine 0-250 mm Dia. Surendranagar 03 For outer dia. grinding
Cylindrical Grinding Machine 0-100 mm Dia. Surendranagar 02 For outer dia. grinding
Centre less Grinding Machine 0-100 mm Dia. H.M.T. 01 Outer dia. Grinding Without centre
Centre less Grinding Machine 0-150 mm Dia. Cincinati 01 Outer dia. Grinding Without centre
Centre less Grinding Machine 0-100 mm Dia. Surendranagar 03 Outer dia. Grinding Without centre

Instrument Name Range Accuracy Make Qty Remarks
Air Gauge 3.50 to 50 mm 0.001 mm Mitutoyo Japan 06 For inner & outer dia. checking
Digital Micrometer 0.25 to 100 mm 0.001 mm Mitutoyo Japan 04 For inner & outer dia. checking
Digital Vernier Caliper 0.200 mm 0.010 mm Mitutoyo Japan 06 For inner & outer dia. checking
Dial Vernier Caliper 0.200 mm 0.010 Mitutoyo Japan 06 For inner & outer dia. checking
Micrometer 0.25 to 200 mm 0.010 Mitutoyo Japan 10 For inner & outer dia. checking
Pressure Tester 0-300 kg/cm2 5 kg/cm2 Pune 04 For pressure testing
Bore-gauge 0-150 mm 0.001 Mitutoyo Japan 05 For bore checking purpose
Hyd. Pump Testing Unit 0-600 kg/cm2 5 kg/cm2 Pune 01 For Hyd. Pump testing
Run-out Checking Unit 150 x 350 length 0.010 Pune 02 For run-out checking purpose
Surface Plate 600 x 600 0.001 Pune 02 Checking purpose
Height gauge with Digital Dial 0-450 mm 0.001 Mitutoyo Japan 02 Checking purpose
Round Dial Indicator 0-10 mm 0.010 Mitutoyo Japan 12 Checking purpose
Round Dial Indicator 0-1 mm 0.001 Mitutoyo Japan 10 Checking purpose
Other All Dim. Checking Facility as per items As per items As per item’s accuracy Rajkot Checking purpose
Depth Gauge 0-250 mm 0.010 Mitutoyo Japan 03 Checking purpose

Machine Name Capacity Make Qty. Remarks
For Sq. Piston Inside Machining As per piston Rajkot 05 For inside slot milling
Cam Shaft turning As per cam shaft Rajkot 02 For Cam Shaft eccentric turning
Long Hole Drill Machine 750 mm Length Rajkot 01 For long hole drilling
Copy Turning Machine 10 *0 150 mm Rajkot 01 For special turning work

Built on 27000 Sq. feet of industrial land with thoroughly stabilized ground level with Cement and Concrete flooring to eliminate vibration in machining process. Thoroughly RCC Beam & Column Structure for durability, covered with RCC slab to overcome accidental Roof breakage and atmospheric adverse effects. Specially built stock and material Storage to eliminate rust and cast problems on manufactured product stock and raw material stock. Management and administration department in the same complex to eliminate time waste and increasing managerial efficiencies.