Production Process
Starting with procuring standard raw materials from selected suppliers the initial production process commences. All the materials are procured as per specified grade and standards, then tested physically and chemically. All the bars are checked for cracks and then only the cutting starts.
Machining is done strictly according to specifications and accuracy standards, once the machining is over the burrs are removed by filing and grinding. Once the Burrs removal is over the cleaning and soft stage inspection take place. After that hardening process take place for those parts which requires it.
After hardening, all the parts are cleaned properly, and grinding of surface, outer and inner as per requirements take place. Lapping operation done as per requirements.
After all these processes final cleaning, inspection and random inspection take place. Once all these processes are over, weatherproofing and packing take place to keep all the products clean, rust free and free of atmospheric effects.
Start Up
Raw Material Purchase
Stage 01
Raw Material Checking
Step 02
Cutting
Step 03
Rough Machining
Step 04
Stage Inspection
Step 05
Final Machining
Step 06
Cleaning & Deburing
Step 07
Soft Stage Inspection
Step 08
Hardening & Hardening Inspection
Step 09
Grinding & Honing Lapping
Step 10
Final Polishing & Inspection
Step 11
Random Inspection
Step 12
Packing
Step 13
Dispatch
ISO Certificate
Machineries In Our Production Facility
Welcome to our new production facility at Kotharia Village Industrial Zone at Rajkot.
| Machine Name | Capacity | Make | Qty. | Remarks |
|---|---|---|---|---|
| C.N.C. Turning Centre | 0-150 Dia. 0-250 Length | Jyoti C.N.C. Rajkot | 10 | For Turning Work |
| C.N.C. Turning Centre | 0-250 Dia. 0-400 Length | Leadwell | 01 | For Turning Work |
| Lathe Machine | 300 x 800 mm | Rajkot | 05 | For Turning Work |
| Lathe Machine | 150 x 500 mm | Rajkot | 08 | For Turning Work |
| V.M.C. (Vertical Machine Centre) | 650 x 500 x 500 | B.F.W. Banglore | 02 | For Milling & Drilling |
| V.M.C. (Vertical Machine Centre) | 650 x 450 x 450 | Leadwel | 02 | For Milling & Drilling |
| V.M.C. (Vertical Machine Centre) | 650 x 500 x 500 | Jyoti Rajkot | 02 | For Milling & Drilling |
| V.M.C. (Vertical Machine Centre) | 650 x 500 x 500 | Mikino Japan | 02 | For Milling & Drilling |
| Drill Machine | 0.50 to 25 mm | Rajkot | 12 | For Drilling purpose only |
| Milling Machine | 600 x 600 x 800 | Gondal | 06 | For Milling Purpose only |
| H.M.C. – 450 | 630 x 600 x 600 | B.F.W. Bangalore | 01 | For all operations |
| Machine Name | Capacity | Make | Qty. | Remarks |
|---|---|---|---|---|
| Lapping Machine (Internal & Outer Lapping) | 03 to 100 mm | Rajkot | 06 | For lapping purpose |
| Face Lapping Machine | 03 to 100 mm | Rajkot | 02 | For face lapping purpose |
| Buffing Machine | Rajkot | 03 | For light finishing purpose |
| Machine Name | Capacity | Make | Qty. | Remarks |
|---|---|---|---|---|
| Internal Grinding Machine | 10 to 100 mm | Surendranagar | 03 | For inside hole honing |
| Honing Machine-Horizontal | 03 to 100 mm | Manisha Mumbai | 05 | For inside hole honing |
| Honing Machine- Vertical | 10 to 150 mm | Mumbai | 02 | For inside hole honing |
| Machine Name | Capacity | Make | Qty. | Remarks |
|---|---|---|---|---|
| Surface Grinding Machine –Horizontal | 400 x 300 x 600 | England | 01 | For face grinding purpose |
| Surface Grinding Machine –Horizontal | 600 x 400 x800 | Surendranagar | 02 | For face grinding purpose |
| Surface Grinding Machine -Vertical | 600 x 400 x 1000 | Surendranagar | 01 | For face grinding purpose |
| Machine Name | Capacity | Make | Qty. | Remarks |
|---|---|---|---|---|
| Cylindrical Grinding Machine | 0-200 mm Dia. | H.M.T. | 02 | For outer dia. grinding |
| Cylindrical Grinding Machine | 0-250 mm Dia. | Surendranagar | 03 | For outer dia. grinding |
| Cylindrical Grinding Machine | 0-100 mm Dia. | Surendranagar | 02 | For outer dia. grinding |
| Centre less Grinding Machine | 0-100 mm Dia. | H.M.T. | 01 | Outer dia. Grinding Without centre |
| Centre less Grinding Machine | 0-150 mm Dia. | Cincinati | 01 | Outer dia. Grinding Without centre |
| Centre less Grinding Machine | 0-100 mm Dia. | Surendranagar | 03 | Outer dia. Grinding Without centre |
| Instrument Name | Range | Accuracy | Make | Qty | Remarks |
|---|---|---|---|---|---|
| Air Gauge | 3.50 to 50 mm | 0.001 mm | Mitutoyo Japan | 06 | For inner & outer dia. checking |
| Digital Micrometer | 0.25 to 100 mm | 0.001 mm | Mitutoyo Japan | 04 | For inner & outer dia. checking |
| Digital Vernier Caliper | 0.200 mm | 0.010 mm | Mitutoyo Japan | 06 | For inner & outer dia. checking |
| Dial Vernier Caliper | 0.200 mm | 0.010 | Mitutoyo Japan | 06 | For inner & outer dia. checking |
| Micrometer | 0.25 to 200 mm | 0.010 | Mitutoyo Japan | 10 | For inner & outer dia. checking |
| Pressure Tester | 0-300 kg/cm2 | 5 kg/cm2 | Pune | 04 | For pressure testing |
| Bore-gauge | 0-150 mm | 0.001 | Mitutoyo Japan | 05 | For bore checking purpose |
| Hyd. Pump Testing Unit | 0-600 kg/cm2 | 5 kg/cm2 | Pune | 01 | For Hyd. Pump testing |
| Run-out Checking Unit | 150 x 350 length | 0.010 | Pune | 02 | For run-out checking purpose |
| Surface Plate | 600 x 600 | 0.001 | Pune | 02 | Checking purpose |
| Height gauge with Digital Dial | 0-450 mm | 0.001 | Mitutoyo Japan | 02 | Checking purpose |
| Round Dial Indicator | 0-10 mm | 0.010 | Mitutoyo Japan | 12 | Checking purpose |
| Round Dial Indicator | 0-1 mm | 0.001 | Mitutoyo Japan | 10 | Checking purpose |
| Other All Dim. Checking Facility as per items | As per items | As per item’s accuracy | Rajkot | – | Checking purpose |
| Depth Gauge | 0-250 mm | 0.010 | Mitutoyo Japan | 03 | Checking purpose |
| Machine Name | Capacity | Make | Qty. | Remarks |
|---|---|---|---|---|
| For Sq. Piston Inside Machining | As per piston | Rajkot | 05 | For inside slot milling |
| Cam Shaft turning | As per cam shaft | Rajkot | 02 | For Cam Shaft eccentric turning |
| Long Hole Drill Machine | 750 mm Length | Rajkot | 01 | For long hole drilling |
| Copy Turning Machine | 10 *0 150 mm | Rajkot | 01 | For special turning work |
Built on 27000 Sq. feet of industrial land with thoroughly stabilized ground level with Cement and Concrete flooring to eliminate vibration in machining process. Thoroughly RCC Beam & Column Structure for durability, covered with RCC slab to overcome accidental Roof breakage and atmospheric adverse effects. Specially built stock and material Storage to eliminate rust and cast problems on manufactured product stock and raw material stock. Management and administration department in the same complex to eliminate time waste and increasing managerial efficiencies.
